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BOBST - Syntrix Creasing Matrix

bobstsyntrixc

SYNTRIX

Syntrix – the “plastic one”. Offers the customer one of the most technologically advanced synthetic creasing matrix for use on solid and corrugated board alike. Syntrix is designed to perform multiple impressions under tough conditions without splitting while still maintaining excellent crease definition and a uniform channel width throughout.

Designed to reduce make-ready time and handling, Syntrix comes complete with a finger-lift strip, bevelled edges and is easy to chamfer with a knife. Syntrix is a self locating, film based creasing matrix with a standard 12 mm base for improved adhesion and stability.

TYPES OF SYNTRIX

              0.5 1.0 4.75
              0.5 1.2 4.0
              0.5 1.3 3.5
              0.5 1.3 4.0
              0.5 1.3 5.0
              0.5 1.3 6.35
              0.5 1.5 6.35
0.6 5.0 3 0.4 1.0 3.0
Choosing correct  
0.7 5.0 3 0.4 1.0 4.75  
rule height  
0.8 5.0 3 0.4 1.2 4.0  
     
1.0 5.0 3 0.4 1.3 3.5      
0.6 8.0 5 0.4 1.3 4.0      
0.7 8.0 5 0.4 1.3 5.0      
0.8 8.0 5 0.4 1.3 6.35      
1.0 8.0 5 0.4 1.5 6.35      
For creasing corrugated board 0.45 1.3 3.5      
0.45 1.3 4.0      
bending through 180˚, reduces the Creasing rule height  
0.45 1.3 5.0  
stress on the material that can occur  
(b) = c - a - d  
with the Multicrease matrix.  
0.5 1.0 3.0  
(d) = 0.23 mm  
       
           

TO CALCULATE THE CORRECT CREASING MATRIX

Height Width Creasing Rule Board          
mm mm 1 pt = 0.35 mm thickn.mm Part number Part number Part number Part number Part number
                 
0.30 0.60 2 - 3   BSA1031020000 BSA1031051200
0.30 0.80 2 - 3   BSA1031020100
0.30 1.00 2 - 3   BSA1031020200 BSA1031051300
0.30 1.10 2 - 3   BSA1031020300
0.30 1.20 2 - 3   BSA1031020400
0.30 1.30 2 - 3   BSA1031020500
0.30 1.40 2 - 3   BSA1031020600
0.30 1.50 2 - 3   BSA1031020700
0.30 1.60 2 - 3   BSA1031020800
0.30 1.70 2 - 3   BSA1031020900
0.30 1.90 2 - 3   BSA1031021000
0.40 0.60 2 - 3   BSA1031021100
0.40 0.80 2 - 3   BSA1031021200 BSA1031051400
0.40 1.00 2 - 3   BSA1031021300 BSA1031051500
0.40 1.10 2 - 3   BSA1031021400
0.40 1.20 2 - 3   BSA1031021500 BSA1031051600
0.40 1.30 2 - 3   BSA1031021600 BSA1031051700
0.40 1.40 2 - 3   BSA1031021700 BSA1031051800
0.40 1.50 2 - 3   BSA1031021800 BSA1031051900
0.40 1.60 2 - 3   BSA1031021900
0.40 1.70 2 - 3   BSA1031022000
0.40 1.90 2 - 3   BSA1031022100 BSA1031052000
0.45 0.80 2 - 3   BSA1031022200
0.45 1.00 2 - 3   BSA1031022300
0.45 1.10 2 - 3   BSA1031022400
0.45 1.20 2 - 3   BSA1031022500
0.45 1.30 2 - 3   BSA1031022600 BSA1031052100
0.45 1.40 2 - 3   BSA1031022700 BSA1031052200
0.45 1.50 2 - 3   BSA1031022800
0.45 1.60 2 - 3   BSA1031022900
0.45 1.70 2 - 3   BSA1031023000 BSA1031052300
0.45 1.90 2 - 3   BSA1031023100
Height Width Creasing Rule Board          
mm mm 1 pt = 0.35 mm thickn.mm Part number Part number Part number Part number Part number
                   
0.50 0.80 2 - 3   BSA1031023200 BSA1031052700
0.50 1.00 2 - 3   BSA1031023300 BSA1031052800 BSA1031053700
0.50 1.10 2 - 3   BSA1031023400
0.50 1.20 2 - 3   BSA1031023500 BSA1031052900 BSA1031053800
0.50 1.30 2 - 3   BSA1031023600 BSA1031053000 BSA1031053900
0.50 1.30 2 - 3 r=4mm   BSA1031054000
0.50 1.30 2 - 3 r=6.35mm   BSA1031054100
0.50 1.40 2 - 3   BSA1031023700 BSA1031053500
0.50 1.50 2 - 3   BSA1031023800 BSA1031053200
0.50 1.60 2 - 3   BSA1031023900
0.50 1.70 2 - 3   BSA1031024000
0.50 1.90 2 - 3   BSA1031024100 BSA1031053300
0.50 2.10 2 - 3   BSA1031024200
0.50 2.10 2 - 3Wide   BSA1031052600
0.50 2.30 2 - 3   BSA1031024300 BSA1031053400
0.55 0.80 2 - 3   BSA1031024400
0.55 1.00 2 - 3   BSA1031024500
0.55 1.20 2 - 3   BSA1031024600        
0.55 1.30 2 - 3   BSA1031024700
0.55 1.40 2 - 3   BSA1031024800 BSA1031053600
0.55 1.50 2 - 3   BSA1031024900
0.55 1.60 2 - 3   BSA1031025000
0.55 1.70 2 - 3   BSA1031025100
0.55 1.90 2 - 3   BSA1031025200
0.55 2.10 2 - 3   BSA1031025300
0.55 2.30 2 - 3   BSA1031025400
0.60 1.00 2 - 3   BSA1031025500
0.60 1.10 2 - 3   BSA1031025600
0.60 1.20 2 - 3   BSA1031025700
0.60 1.30 2 - 3   BSA1031025800
0.60 1.40 2 - 3   BSA1031025900
0.60 1.50 2 - 3   BSA1031026000 BSA1031054200
0.60 1.60 2 - 3   BSA1031026100
0.60 1.70 2 - 3   BSA1031026200
0.60 1.90 2 - 3   BSA1031026300
Height Width Creasing Rule Board          
mm mm 1 pt = 0.35 mm thickn.mm Part number Part number Part number Part number Part number
                 
0.60 2.10 2 - 3   BSA1031026400
0.60 2.30 2 - 3   BSA1031026500
0.60 2.50 2 - 3   BSA1031026600
0.60 2.70 2 - 3   BSA1031026700 BSA1031054300
0.60 3.00 2 - 3   BSA1031026800 BSA1031054400
0.60 3.20 3 - 4   BSA1031026900
0.60 3.50 3 - 4   BSA1031027000
0.60 4.00 3 - 4   BSA1031027100
0.60 5.00 4 - 6   BSA1031027200
0.60 6.00 4 - 6   BSA1031027300
0.60 7.00 4 - 6   BSA1031027400
0.60 8.00 4 - 6   BSA1031027500
0.65 1.30 2 - 3   BSA1031027600
0.65 1.40 2 - 3   BSA1031027700
0.65 1.50 2 - 3   BSA1031027800
0.65 1.60 2 - 3   BSA1031027900
0.65 1.70 2 - 3   BSA1031028000
0.65 1.90 2 - 3   BSA1031028100
0.65 2.10 2 - 3   BSA1031028200
0.65 2.30 2 - 3   BSA1031028300
0.65 2.50 2 - 3   BSA1031028400
0.65 2.70 2 - 3   BSA1031028500
0.65 3.00 2 - 3   BSA1031028600
0.65 3.20 2 - 3   BSA1031028700
0.65 3.50 2 - 3   BSA1031028800
0.65 4.00 2 - 3   BSA1031028900
0.65 4.50 2 - 3   BSA1031029000
0.65 5.00 2 - 3   BSA1031029100
0.65 6.00 2 - 3   BSA1031029200
0.65 7.00 2 - 3   BSA1031029300
0.65 8.00 2 - 3   BSA1031029400
Height Width Creasing Rule Board          
mm mm 1 pt = 0.35 mm thickn.mm Part number Part number Part number Part number Part number
                 
0.70 1.30 2 - 3   BSA1031029500
0.70 1.40 2 - 3   BSA1031029600
0.70 1.50 2 - 3   BSA1031029700
0.70 1.60 2 - 3   BSA1031029800
0.70 1.70 2 - 3   BSA1031029900 BSA1031054500
0.70 1.90 2 - 3   BSA1031030000
0.70 2.10 2 - 3   BSA1031030100
0.70 2.30 2 - 3   BSA1031030200 BSA1031054600 BSA1031054900
0.70 2.50 2 - 3   BSA1031030300
0.70 2.70 2 - 3   BSA1031030400 BSA1031054700
0.70 3.00 2 - 3   BSA1031030500 BSA1031054800 BSA1031055000
0.70 3.20 3 - 4   BSA1031030600
0.70 3.50 3 - 4   BSA1031030700
0.70 4.00 3 - 4   BSA1031030800
0.70 4.50 3 - 4   BSA1031030900
0.70 5.00 4 - 6   BSA1031031000
0.70 6.00 4 - 6   BSA1031031100
0.70 7.00 4 - 6   BSA1031031200
0.70 8.00 4 - 6   BSA1031031300
0.80 1.50 2 - 3   BSA1031031400
0.80 1.60 2 - 3   BSA1031031500
0.80 1.70 2 - 3   BSA1031031600
0.80 1.90 2 - 3   BSA1031031700
0.80 2.10 2 - 3   BSA1031031800
0.80 2.30 2 - 3   BSA1031031900 BSA1031055200 BSA1031055400
0.80 2.50 2 - 3   BSA1031032000 BSA1031055500
0.80 2.70 2 - 3   BSA1031032100 BSA1031055300 BSA1031055600
0.80 3.00 2 - 3   BSA1031032200 BSA1031055700
0.80 3.20 3 - 4   BSA1031032300 BSA1031055800
0.80 3.50 3 - 4   BSA1031032400
0.80 4.00 3 - 4   BSA1031032500
0.80 4.00 4 - 6   BSA1031055100
0.80 4.50 4 - 6   BSA1031032600
0.80 5.00 4 - 6   BSA1031032700 BSA1031055900
0.80 6.00 4 - 6   BSA1031032800 BSA1031056000
0.80 7.00 4 - 6   BSA1031032900
0.80 8.00 4 - 6   BSA1031033000 BSA1031056100
Height Width Creasing Rule Board          
mm mm 1 pt = 0.35 mm thickn.mm Part number Part number Part number Part number Part number
                 
1.00 2.10 2 - 3   BSA1031056200
1.00 2.30 2 - 3   BSA1031033100
1.00 2.50 2 - 3   BSA1031033200
1.00 2.70 2 - 3   BSA1031033300 BSA1031056500
1.00 3.00 2 - 3   BSA1031033400 BSA1031056600 BSA1031056800
1.00 3.20 3 - 4   BSA1031033500 BSA1031056700
1.00 3.20 2 - 3   BSA1031056300
1.00 3.50 3 - 4   BSA1031033600 BSA1031056900
1.00 4.00 4 - 6   BSA1031033700
1.00 4.50 4 - 6   BSA1031033800
1.00 5.00 4 - 6   BSA1031033900
1.00 5.00 6 - 8   BSA1031056400 BSA1031057000
1.00 6.00 4 - 6   BSA1031034000 BSA1031057100
1.00 7.00 4 - 6   BSA1031034100
1.00 8.00 4 - 6   BSA1031034200 BSA1031057200
1.20 3.00 3 - 4   BSA1031034300 BSA1031057500
1.20 3.20 3 - 4   BSA1031034400 BSA1031057400 BSA1031057600
1.20 3.50 3 - 4   BSA1031034500
1.20 4.00 3 - 4   BSA1031057300
1.20 4.00 4 - 6   BSA1031034600
1.20 4.50 4 - 6   BSA1031034700
1.20 5.00 4 - 6   BSA1031034800
1.20 6.00 4 - 6   BSA1031034900
1.20 7.00 4 - 6   BSA1031035000
1.20 8.00 4 - 6   BSA1031035100
1.40 3.00 3 - 4   BSA1031035200
1.40 3.20 3 - 4   BSA1031035300
1.40 3.50 3 - 4   BSA1031035400
1.40 4.00 4 - 6   BSA1031035500 BSA1031057700
1.40 4.50 4 - 6   BSA1031035600
1.40 5.00 4 - 6   BSA1031035700 BSA1031057800
1.40 6.00 4 - 6   BSA1031035800
1.40 7.00 4 - 6   BSA1031035900 BSA1031057900
1.40 8.00 4 - 6   BSA1031036000 BSA1031058000
1.60 3.00 3 - 4   BSA1031036100
1.60 3.20 3 - 4   BSA1031036200
1.60 3.50 3 - 4   BSA1031036300
1.60 4.00 4 - 6   BSA1031036400
1.60 4.50 4 - 6   BSA1031036500
1.60 5.00 4 - 6   BSA1031036600 BSA1031058200
1.60 5.00 6 - 8   BSA1031058300
1.60 6.00 4 - 6   BSA1031036700
1.60 7.00 4 - 6   BSA1031036800
1.60 8.00 4 - 6   BSA1031036900 BSA1031058400

SYNTRIX BY REELS

Height Width Creasing Rule Board          
mm mm 1 pt = 0.35 mm thickn.mm Part number Part number Part number Part number Part number
                 
0.30 0.60 2 - 3   BSA1031058500
0.30 0.80 2 - 3   BSA1031058600
0.30 1.00 2 - 3   BSA1031058700
0.30 1.20 2 - 3   BSA1031058800
0.30 1.30 2 - 3   BSA1031058900
0.30 1.50 2 - 3   BSA1031059000
0.40 0.80 2 - 3   BSA1031059100
0.40 1.00 2 - 3   BSA1031059200
0.40 1.20 2 - 3   BSA1031059300
0.40 1.30 2 - 3   BSA1031059400
0.40 1.40 2 - 3   BSA1031059500
0.40 1.70 2 - 3   BSA1031059600
0.40 1.90 2 - 3   BSA1031059700
0.45 1.30 2 - 3   BSA1031059800
0.50 1.50 2 - 3   BSA1031059900
0.60 1.30 2 - 3   BSA1031060000
0.60 1.50 2 - 3   BSA1031060100
0.60 1.90 2 - 3   BSA1031060200
0.65 1.60 2 - 3   BSA1031060300
0.65 1.90 2 - 3   BSA1031060400
0.65 2.10 2 - 3   BSA1031060500
0.65 2.30 2 - 3   BSA1031060600
0.65 2.50 2 - 3   BSA1031060700
0.70 2.10 2 - 3   BSA1031060800
0.70 2.30 2 - 3   BSA1031060900
0.70 2.50 2 - 3   BSA1031061000
0.80 3.00 2 - 3   BSA1031061100
1.00 2.30 2 - 3   BSA1031061200
1.00 4.50 4 - 6   BSA1031061300

SYNTRIX MICRO WITH NARROW BASE

  Height Width Creasing Rule Board            
  mm mm 1 pt = 0.35 mm thickn.mm Part number Part number Part number Part number Part number
                     
  0.30 0.50 2 - 3   BSA1031061400
  0.30 0.60 2 - 3   BSA1031061500
  0.30 0.80 2 - 3   BSA1031061600
  0.30 1.00 2 - 3   BSA1031061700
  0.30 1.20 2 - 3   BSA1031061800
  0.30 1.30 2 - 3   BSA1031061900
  0.30 1.40 2 - 3   BSA1031062000
  0.30 1.50 2 - 3   BSA1031062100
  0.40 0.50 2 - 3   BSA1031062200
  0.40 0.60 2 - 3   BSA1031062300
  0.40 0.80 2 - 3   BSA1031062400
  0.40 1.00 2 - 3   BSA1031062500
  0.40 1.20 2 - 3   BSA1031062600
  0.40 1.30 2 - 3   BSA1031062700
  0.40 1.40 2 - 3   BSA1031062800
  0.40 1.50 2 - 3   BSA1031062900
  0.40 1.60 2 - 3   BSA1031063000
  0.40 1.70 2 - 3   BSA1031063100
  0.45 0.50 2 - 3   BSA1031063200
  0.45 0.80 2 - 3   BSA1031063300
  0.45 1.20 2 - 3   BSA1031063400
  0.45 1.40 2 - 3   BSA1031063500
  0.45 1.50 2 - 3   BSA1031063600
  0.50 0.80 2 - 3   BSA1031063700
  0.50 1.00 2 - 3   BSA1031063800
  0.50 1.20 2 - 3   BSA1031063900
  0.50 1.30 2 - 3   BSA1031064000
  0.50 1.40 2 - 3   BSA1031064100
  0.50 1.50 2 - 3   BSA1031064200
  0.50 1.60 2 - 3   BSA1031064300
  0.50 1.70 2 - 3   BSA1031064400
  0.55 1.30 2 - 3   BSA1031064500
  0.55 1.40 2 - 3   BSA1031064600
  0.55 1.50 2 - 3   BSA1031064700
  0.55 1.60 2 - 3   BSA1031064800
  0.55 1.70 2 - 3   BSA1031064900
  0.60 1.50 2 - 3   BSA1031065000
  0.60 1.60 2 - 3   BSA1031065100
  0.60 1.70 2 - 3   BSA1031065200
                     

Creasing Matrix selector

BASED ON 23.8 MM CUTTING RULE & THIN FILM BASE CREASING MATRIX

Please note these sizes are suggestions only

Board Thickness Creasing Rule Height Creasing Matrix
mm 1 pt = 0.35 mm mm mm    
           
0.15 2 23.60 - 23.65 0.30x0.80    
0.20 2 23.55 - 23.60 0.30x1.00    
0.25 2 23.50 - 23.55 0.30x1.10    
0.30 2 23.45 - 23.50 0.30x1.10 / 0.30x1.20
0.35 2 23.40 - 23.45 0.30x1.20 / 0.30x1.30
0.40 2 23.35 - 23.40 0.40x1.30 / 0.40x1.40
0.45 2 23.30 - 23.35 0.50x1.40 / 0.50x1.50
0.50 2 23.25 - 23.30 0.50x1.40 / 0.50x1.50
0.55 2 23.20 - 23.25 0.60x1.50 / 0.60x1.70
0.55 3 23.20 - 23.25 0.60x1.70 / 0.60x1.90
0.60 2 23.15 - 23.20 0.60x1.70 / 0.60x1.90
0.60 3 23.15 - 23.20 0.60x1.90 / 0.60x2.10
0.65 3 23.10 - 23.15 0.70x 2.10 / 0.70x2.30
0.70 3 23.05 - 23.10 0.70x2.10 / 0.70x2.30
0.75 3 23.00 - 23.05 0.80x2.30 / 0.80x2.50
0.75 4 23.00 - 23.05 0.80x2.50 / 0.80x2.70
0.80 3 22.95 - 23.00 0.80x2.50 / 0.80x2.70
0.80 4 22.95 - 23.00 0.80x2.70 / 0.80x3.00
0.90 4 22.85 - 22.90 1.00x3.00 / 1.00x3.20
1.00 4 22.75 - 22.80 1.00x3.00 / 1.00x3.20
1.10 4 22.65 - 22.70 1.20x3.20 / 1.20x3.50
1.20 4 22.55 - 22.60 1.20x3.50 / 1.20x4.00
1.20 6 22.55 - 22.60 1.20x4.00 / 1.20x5.00
1.30 6 22.45 - 22.50 1.40x4.00 / 1.40x5.00
1.40 6 22.35 - 22.40 1.40x4.00 / 1.40x5.00
1.50 6 22.25 - 22.20 1.60x5.00 / 1.60x6.00

PREFABRICATED CREASING MATRIX WIDTH of CREASING GROOVES

each groove must be centered in relation to the creasing rule. Due to the varying reactions of the board, ideal creasing conditions may not be attained solely by application of the following rules. nevertheless, the width of the grooves is generally defined like this:

Grooves parallel to the sheet fibers

the groove is therefore narrower when it follows the fibers. in practice, it is usually accepted that grooves running

parallel with the fibers are 0.1mm narrower than those running across the fibers.

b = (1,3 - e) + f

Grooves perpendicular to the sheet fibers

the width of groove b is equal to 1.5 times the thickness of the sheet e plus the thickness of the creasing rule f. For corrugated board, use twice the thickness of the board creased e plus the thickness of the creasing rule f.

b = (1,5 - e) + f

REVERSE BEND

REVERSE BEND – offers the customer the flexibility to crease on both sides of the board in one pass without the need for specialist skills. the two creasing rules are inserted into the die to form the channel and

the ridge in the matrix acts as a creasing rule. the alignment between crease rule and channel is accurate first time every time.

1. apply mitred lengths of Channel reverse Bend to the gap between the creasing rules and remove the backing tape.

2. Operate the press for one complete cycle to fix Channel to the cutting plate.

4.Peel off the locator to reveal a matrix in exact register with the creasing rules for a perfect reverse bend.

5.reverse Bend is used for creasing board from both sides in one pass.

3. at the end of the cycle, the creasing rules extract themselves from the Channel locator.

Board Distance Base Spine Spine Creasing Rule  
Thickn. mm Between mm Height mm Height mm Width mm height mm Part number
             
0.30 - 0.80 2.00 0.50 0.30 0.70 23.00 BSA1031087200
0.80 - 1.00 2.70 0.70 0.30 1.00 22.80 BSA1031087300
0.80 - 1.00 2.70 1.40 0.30 0.90 22.10 -
0.80 - 1.00 2.70 1.50 0.30 1.20 22.00 -
1.00 - 1.30 4.00 1.60 0.20 1.50 22.00 BSA1031087600
1.00 - 1.30 4.00 1.40 0.40 2.00 22.00 -
1.00 - 1.30 4.00 1.50 0.30 2.00 22.00 BSA1031087800
1.30 - 1.60 5.00 1.80 0.30 1.50 21.70 BSA1031087900
1.30 - 1.60 5.00 2.20 0.70 1.50 20.90 -
1.30 - 1.60 5.00 2.30 0.30 2.00 21.20 -
1.30 - 1.60 5.00 1.40 0.40 2.00 22.00 -
1.30 - 1.60 5.00 1.80 0.60 2.00 21.40 -
1.30 - 1.60 5.00 2.00 0.70 2.00 21.10 BSA1031088400
1.30 - 1.60 5.00 2.70 0.70 2.00 20.40 -
1.60 - 2.00 6.00 1.80 0.30 1.50 21.70 -
1.60 - 2.00 6.00 2.30 0.30 2.00 21.20 BSA1031088700
1.60 - 2.00 6.00 2.80 0.30 2.50 20.70 -
1.60 - 2.00 6.00 2.30 0.70 3.00 20.80 -
1.60 - 2.00 6.00 3.30 0.30 3.00 20.20 BSA1031089000
1.60 - 2.00 6.00 3.70 0.70 3.00 19.40 BSA1031089100

TO CALCULATE THE CORRECT MATRIX

Dimension a indicates the width of the locator and hence the distance between the creasing rules.

Dimension b indicates the height of the nib of the matrix itself. Dimension c indicates the thickness of the matrix base. Dimension d indicates the width of the matrix nib.

Dimension e indicates the height of the creasing rule.

a = ( x2) + d

 

b =